CNC WORKING CENTRE PROFIT H200

CNC WORKING CENTRE PROFIT H200 FORMAT-4: it is universal workshops in particular where affordable CNC technology is becoming increasingly important. Regardless of whether a series of regular standard products or individually designed one-offs are to be made, the universal Format-4 profit H200 machining centre produces finished workpieces with maximum efficiency and are a real profit earner even from day one. In the new, completely reengineered design, the CNC machining centres from Format-4 display dynamics, power and high end technology from the first glance. The new machine chassis with solid steel ribbing guarantees maximum stability at maximum output. With a wide selection of various tool changers and Format-4 software that fits perfectly to the machine, the new FORMAT-4 CNC machining centre is a reliable complete package for the production of doors, windows, staircases and solid wood furniture.

• The drilling head covers the whole working field, both horizontally and vertically
• Up to 36 tool positions, for every challenge

TECHNICAL DETAILS

Working area:
X= 3300 mm
Y= 1280 mm
Z= 250 mm (Passage height from console height)

Linear guides:

• Y-axis guiding system:
  Positioning is carried out by recirculating ball bearings running along hardened and polished linear guides. The Y axis is positioned by a polished recirculating ball spindle.
• Guiding system Z-axis:
  Positioning is carried out by recirculating ball bearings running along hardened and polished linear guides. The Z axis is positioned by a polished recirculating ball spindle.

Automatic central lubrication system: the lubrication is applied as and when required to the guide carriages of the X, Y and Z axis as well as the bearing spindles in Y and Z. Lubrication is carried out automatically after a preset time.

Secure workpiece support - precise results: The dual circuit vacuum console table with manual suction pod positioning prevents the inadvertent shifting of the suction pods as the workpiece is placed on them. Various different Format-4 vacuum pods can be used to secure every conceivable workpiece design quickly and reliably.

Positioning display of consoles and vacuum pods: the workpiece, consoles and vacuum pods are all displayed in the CNC board simultaneously. This guarantees, that the workpiece is securely positioned and that there can be no collision between the tool and vacuum pod.
The exact position of the vacuum pods on the consoles is shown accurately using a laser.

Workpiece cylinder stops at “double zero point” (second fence row): Additional to the workpiece cylinder stops for the “standard-zero point” is the second fence row found in the front part on every work bed, particularly useful for processing large workpieces. (Available as an option with the H20)

Workpiece stops for veneered panels: In addition to the standard workpiece cylinder stops, there are additional stops specifically developed to machine veneered panels with projecting veneer or laminate.

Chip conveyor for waste pieces and residual chips and shavings: For the removal of offcuts and chips from the machine chassis. At the end of the conveyor belt they are separated and then extracted. The remaining pieces are collected in a container.

Drilling head DH 16 4H 2S: Vertical drilling unit with 12 vertical drilling spindles. 7 spindles in the X direction and 5 in the Y direction.
The main spindle: Horizontal drill unit with 4 spindles, 2 in the X axis and 2 in the Y axis. All of the spindles are powered and can be used individually.

With a motor power of 12 to 15 kW with up to 24.000 rpm and inverter controlled, the main spindle motor is more than capable to tackle any task. The motor is fixed directly on to the carrier unit in the Z-axis. The highly precise vertical guiding of the moulder motor is guaranteed by two vertical guide tracks. The HSK F63 tool clamping is carried out automatically. The clamping pressure of the tool is controlled by sensors and the operation safety guaranteed. The tooling housing is cleaned pneumatically.
The C-axis is optionally as the available fourth axis and is interpolating (360°) with a compressed air interface for the units.

Workpiece feeding rails: Loading supports assist in the simple loading and unloading of large or heavy workpieces. A major advantage is that they enable you to operate the Format-4 machining centre alone.
Reinforced loading supports with a higher load capacity are also available as an option.

Chipping deflection plate: A chip deflector mounted to the spindle controlled by the C-axis enables the unlimited use of existing tools. When machining the edge of a workpiece, dust and chips are directed into the extraction port.

Dust extraction hood: In two steps, the extraction hood fully automatically adjusts to the workpiece height. The dust volume as well as the noise volume are thereby significantly reduced.

Length measurement system: Setting the parametres of your tools made easy: every tool length is stored in the tool database accurately to one hundredth of a millimetre.

Panel activation: Specially designed for use with compressed air controlled frame clamp systems, this function offers new possibilities and enormous clamping strength when it comes to the processing of solid wood. The ability to be able to deactivate the consoles individually makes it possible to remove waste material without having to release the vacuum holding the workpiece. This ensures that the workpiece stays in exactly the right position for the next working process (inner profiles etc.).

12 position linear changer on the left hand side: The linear tool changer with 12 different tooling positions (including 1 aggregate) mounted on the left hand side of the machine offers unlimited machining diversity.

18 Position Rotary Tool Changer mounted to the outrigger:

Option: The rotating changer with 18 tool positions is mounted at the back of the outrigger and moves with the outrigger along the X-axis. The 18-position rotating tool changer, keeps tooling changing times to the bare minimum making the Format-4 machining centre even more efficient!

Pick-Up Tool Changer: Tool changer for 4 milling tools or aggregates, mounted to the gantry ensures quick tool changes even when working in pendulum operation.

12 position linear tool changer: Optionally up to 2 linear tool changers each with 12 tool positions can be mounted at the back of the machine chassis.
This then offers quick tool changeover and more than adequate space for tools and aggregates.

3D simulator: The 3D simulator acts as a graphical representation of the machine with all its components, tooling and workpieces. It will display all working processes and tool changes in real time.
Spraying unit and compressed air cleaning of the tooling: All of the vacuum pods positioned on the CNC will be shown including any possible collisions.

Optionally a nozzle can be mounted for the minimal lubrication or air cleaning of the tools.